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Trans swap

This is a discussion on Trans swap within the Classics forums, part of the General Discussion category; I'm thinking about swapping the 400 out of my 454 powered dually for a more modern 5 or 6 speed ...

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    Trans swap


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    I'm thinking about swapping the 400 out of my 454 powered dually for a more modern 5 or 6 speed manual overdrive trans. I have a clutch/brake pedal assembly out of a '79 but other than that, I'll basically be starting from scratch.

    My question is two-fold:

    1. What trans should I look for? Will it bolt up, or will I need an adapter plate for it?

    and...

    2. Has anybody done a swap like this? Do you have any advice you could pass along? Parts lists, etc...

    Thanks in advance.
    Jason

    '77 C30 Crew Cab Dually 454/400 - 6/8
    '88 V2500 Suburban 350/400/208 - 3" on 33's

    Some things are cooler than decent fuel mileage.

  2. #2
    CSA jlee003's Avatar
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    Re: Trans swap

    how modern? are you looking for like a sm465?

    edit*** nevermind, it doesnt have an overdrive. but very stout none the less
    Last edited by jlee003; 05-27-2008 at 11:05 AM.
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    Re: Trans swap

    Yeah, I'm really looking for an overdrive trans. I was thinking of something along the lines of an NV4500 or NV5600.

    ...but no, it doesn't necessarily need to be an ultra heavy duty unit.
    Jason

    '77 C30 Crew Cab Dually 454/400 - 6/8
    '88 V2500 Suburban 350/400/208 - 3" on 33's

    Some things are cooler than decent fuel mileage.

  4. #4
    Supporting Gold Member GreaseDog's Avatar
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    Re: Trans swap

    look for an 85+ clutch setup if you plan on driving it very much, your left leg will thank you for installing a hydraulic clutch.
    77 Chevy K20 - 80 GMC K2500 (in pieces)
    90 Chevy K3500 - 93 Chevy C2500 (in pieces) - 94 Chevy K1500

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    Re: Trans swap

    Yeah, definately going with a hydro clutch. You scored a whole setup from a junkyard not to long ago, didn't you?
    Jason

    '77 C30 Crew Cab Dually 454/400 - 6/8
    '88 V2500 Suburban 350/400/208 - 3" on 33's

    Some things are cooler than decent fuel mileage.

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    Re: Trans swap

    I was looking at the NV4500's and NV5600's, specifically for Dodge Cummins applications when I discovered that the NV4500 was available in the 92+ GM trucks.

    My question is this: Was the NV4500 available in the 73-87 trucks? If not, would a 92+ bell housing for a 92+ 454/NV4500 bolt up to a 73-87 454? I'm assuming it will. I don't think the bell housing bolt patterns changed from year to year...but I could be wrong.

    Secondly, would a NV5600 (6 speed) bolt up to a NV4500 (5 speed)bell housing?

    There's a ton of medium duty specific wrecking yards out here in Fontana that I could score parts from.

    From what I understand, this is all there is to a 73-87 hydro clutch assembly. (courtesy of GreaseDog)



    I have the clutch/brake pedal assembly from my '79 already. Looks like I need the master cylinder, slave cylinder, fork and the linkage and I should be good to go. I can get the pilot and throwout bearings from NAPA or something like that.

    Am I on the right track?
    Jason

    '77 C30 Crew Cab Dually 454/400 - 6/8
    '88 V2500 Suburban 350/400/208 - 3" on 33's

    Some things are cooler than decent fuel mileage.

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    Rockin' it old-school! NovaMan's Avatar
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    Re: Trans swap

    I believe you're on the right track. I've thought about this too... I think if I did it, I'd try to find an NV4500 from a 93-94 Chevy/GMC because it has a lower 6.34:1 Low gear than the vastly more common 5.61:1 Low found in other NV4500s.
    Pete
    1987 V20 Silverado RCLB: 350/SM465/NP208/10-bolt/14-bolt SF
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    Supporting Gold Member GreaseDog's Avatar
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    Re: Trans swap

    the 79 pedal setup is no good if you're using factory hydro parts, you need the proper 85+ pedals.

    yes, i scored the above setup recently for $100. i would expect to pay more, i just got lucky and the yard didnt know what they had. i've sold these setups for anywhere from $250-350 before.
    77 Chevy K20 - 80 GMC K2500 (in pieces)
    90 Chevy K3500 - 93 Chevy C2500 (in pieces) - 94 Chevy K1500

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    Re: Trans swap

    Quote Originally Posted by GreaseDog
    the 79 pedal setup is no good if you're using factory hydro parts, you need the proper 85+ pedals.
    Hmmm...bummer. I would have thought they'd be interchangeable.
    Jason

    '77 C30 Crew Cab Dually 454/400 - 6/8
    '88 V2500 Suburban 350/400/208 - 3" on 33's

    Some things are cooler than decent fuel mileage.

  10. #10
    Supporting Gold Member GreaseDog's Avatar
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    Re: Trans swap

    nope, changed them with the change from mechanical to hydro in 85.
    77 Chevy K20 - 80 GMC K2500 (in pieces)
    90 Chevy K3500 - 93 Chevy C2500 (in pieces) - 94 Chevy K1500

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    Mechanic beatty97's Avatar
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    Re: Trans swap

    Stick with the 4500 much cheaper plus 5600 has a fixed bell and will not bolt up
    82 GMC Sierra 3500 454cid 400 turbo 4x4
    97 Dodge 3500 ctd 5speed 4x4
    03 Dodge 3500 ctd auto 4x4
    06 Chevy 1500 4.3 auto 4x4

  12. #12
    Supporting Gold Member GreaseDog's Avatar
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    Re: Trans swap

    Novak used to make an adapter that would bolt to the bellhousing to run a hydraulic slave cylinder on the stock bellhousing.
    77 Chevy K20 - 80 GMC K2500 (in pieces)
    90 Chevy K3500 - 93 Chevy C2500 (in pieces) - 94 Chevy K1500

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    Registered User ridered333's Avatar
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    Re: Trans swap

    Quote Originally Posted by GreaseDog
    the 79 pedal setup is no good if you're using factory hydro parts, you need the proper 85+ pedals.

    yes, i scored the above setup recently for $100. i would expect to pay more, i just got lucky and the yard didnt know what they had. i've sold these setups for anywhere from $250-350 before.

    what is different on the pedals the only thing i can really see that would be different is that there is a plate welded on were the master cyl linkage bolts too is that all thats diff?
    Last edited by ridered333; 05-28-2008 at 07:39 AM.

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    Re: Trans swap

    Quote Originally Posted by beatty97
    ...plus 5600 has a fixed bell and will not bolt up
    Good to know.
    Jason

    '77 C30 Crew Cab Dually 454/400 - 6/8
    '88 V2500 Suburban 350/400/208 - 3" on 33's

    Some things are cooler than decent fuel mileage.

  15. #15
    Supporting Gold Member GreaseDog's Avatar
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    Re: Trans swap

    the shape of the pedals is different too, IIRC. i dont have my 80 here to verify that though.
    77 Chevy K20 - 80 GMC K2500 (in pieces)
    90 Chevy K3500 - 93 Chevy C2500 (in pieces) - 94 Chevy K1500

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    Registered User ridered333's Avatar
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    Re: Trans swap

    Quote Originally Posted by GreaseDog
    the shape of the pedals is different too, IIRC. i dont have my 80 here to verify that though.

    but they would prob work if you could weld a plate with a hole in it were it needs to be right i dont see why that wouldnt work

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    Re: Trans swap

    Quote Originally Posted by JCampbell1180
    My question is this: Was the NV4500 available in the 73-87 trucks? If not, would a 92+ bell housing for a 92+ 454/NV4500 bolt up to a 73-87 454?
    Anyone?
    Jason

    '77 C30 Crew Cab Dually 454/400 - 6/8
    '88 V2500 Suburban 350/400/208 - 3" on 33's

    Some things are cooler than decent fuel mileage.

  18. #18
    Rockin' it old-school! NovaMan's Avatar
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    Re: Trans swap

    The NV4500 was first put into GM trucks in 1993.
    (http://www.novak-adapt.com/knowledge/nv4500.htm)
    AFAIK, Chevy never changed their corporate V8 bellhousing bolt pattern, so any GM NV4500+bellhousing should work on any SBC or BBC.
    Pete
    1987 V20 Silverado RCLB: 350/SM465/NP208/10-bolt/14-bolt SF
    I know enough to know that I don't know enough.

  19. #19
    Mechanic beatty97's Avatar
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    Re: Trans swap

    i assume this is a 2 wheel drive
    82 GMC Sierra 3500 454cid 400 turbo 4x4
    97 Dodge 3500 ctd 5speed 4x4
    03 Dodge 3500 ctd auto 4x4
    06 Chevy 1500 4.3 auto 4x4

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