91blkstpsd
02-16-2009, 10:19 AM
I am doing a small write up on how I recovered my sun visors in my 91. This method doesnt require stitching like the factory ones use. This may help some people who want to tackle this task. Its not hard, just needs patience. Any input is appreciated cause this is my first time doing visors and there may be better ways or tricks. Thanks
BEFORE & AFTER:
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03247.jpg
Materials:
*New Headliner material
*Razor knife
*Scraper blade
*High temp headliner spray adhesive
*Hot glue gun and several sticks of glue
*Patience
First- Take your knife and run it down the seam to cut all the stitches on the factory visor.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03250.jpg
Once the visor is split open it should look like this:
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03251.jpg
Next- Remove the rod and mount from the visor. Hold the visor and pull the rod out. (it should be tight but twist while pulling and it should come out)
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03252.jpg
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03253.jpg
Once the rod is out, take out the flat support in the visor
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03254.jpg
If you do not want the mirrors on the visors you can cut off the plastic rivets from inside the visor now. (this is how I did)
Pull off all the old fabric making sure not to damage the thin cardboard visors. Take the scraper and scrape off any old glue or foam thats still stuck to the board.
Now take the board and lay it on your new fabric. Trace the outline of the board on the BACK of your fabric. Then cut out the shape. When Cutting be sure to leave at least 1/2" of extra material all around the board. This will be tucked inside the visor later.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03258.jpg
Now time for the glue.
Lay the fabric down flat with the back side facing up. Grab your spray adhesive and apply liberally to half the fabric. Then take the visor board and apply glue to one side of the visor. Lay both the freshly glued sides together. Starting from the center and working your way out, pull and smooth the fabric down. Smooth it out to the edges but dont worry about wrapping them yet.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03277.jpg
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03276.jpg
(I used headliner material first as a backing for my suede so thats why the tan is already wrapped)
Once both sides are fully glued and smooth you can start wrapping the fabric to the inside. You can use the spray adhesive for this as long as you are careful not to get any on the outside.(it will not come off!) Just work a little at a time, pulling tight to keep the corners ounded. You may want to use the hot glue on this also. Once all the eges are tucked and glued you should not be able to open the visor fully due to the inside corners.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03274.jpg
After that you can reinstall the flat visor support back into the visor.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03281.jpg
You will need to cut a small hole in one end of the fabric to allow for the rod to go through. Now reinstall the rod.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03283.jpg
I chose to glue the cardboard to the inner support to get rid of any waves in the cardboard.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03284.jpg
After both sides are glued together, you will still have a small gap like this
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03286.jpg
Take your hot glue gun and start on one end and squirt glue in this gap. Only do short areas and hold tight to keep the gap closed. (it was ok for me if the glue squeezed out some because when it dries you can scrape off the excess)
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03290.jpg
After all the seam has been sealed you are ready to reinstall your freshly recovered visors! Enjoy!:cool:
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03249.jpg
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/DSC03295.jpg
BEFORE & AFTER:
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03247.jpg
Materials:
*New Headliner material
*Razor knife
*Scraper blade
*High temp headliner spray adhesive
*Hot glue gun and several sticks of glue
*Patience
First- Take your knife and run it down the seam to cut all the stitches on the factory visor.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03250.jpg
Once the visor is split open it should look like this:
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03251.jpg
Next- Remove the rod and mount from the visor. Hold the visor and pull the rod out. (it should be tight but twist while pulling and it should come out)
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03252.jpg
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03253.jpg
Once the rod is out, take out the flat support in the visor
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03254.jpg
If you do not want the mirrors on the visors you can cut off the plastic rivets from inside the visor now. (this is how I did)
Pull off all the old fabric making sure not to damage the thin cardboard visors. Take the scraper and scrape off any old glue or foam thats still stuck to the board.
Now take the board and lay it on your new fabric. Trace the outline of the board on the BACK of your fabric. Then cut out the shape. When Cutting be sure to leave at least 1/2" of extra material all around the board. This will be tucked inside the visor later.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03258.jpg
Now time for the glue.
Lay the fabric down flat with the back side facing up. Grab your spray adhesive and apply liberally to half the fabric. Then take the visor board and apply glue to one side of the visor. Lay both the freshly glued sides together. Starting from the center and working your way out, pull and smooth the fabric down. Smooth it out to the edges but dont worry about wrapping them yet.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03277.jpg
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03276.jpg
(I used headliner material first as a backing for my suede so thats why the tan is already wrapped)
Once both sides are fully glued and smooth you can start wrapping the fabric to the inside. You can use the spray adhesive for this as long as you are careful not to get any on the outside.(it will not come off!) Just work a little at a time, pulling tight to keep the corners ounded. You may want to use the hot glue on this also. Once all the eges are tucked and glued you should not be able to open the visor fully due to the inside corners.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03274.jpg
After that you can reinstall the flat visor support back into the visor.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03281.jpg
You will need to cut a small hole in one end of the fabric to allow for the rod to go through. Now reinstall the rod.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03283.jpg
I chose to glue the cardboard to the inner support to get rid of any waves in the cardboard.
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03284.jpg
After both sides are glued together, you will still have a small gap like this
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03286.jpg
Take your hot glue gun and start on one end and squirt glue in this gap. Only do short areas and hold tight to keep the gap closed. (it was ok for me if the glue squeezed out some because when it dries you can scrape off the excess)
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03290.jpg
After all the seam has been sealed you are ready to reinstall your freshly recovered visors! Enjoy!:cool:
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/write-ups/DSC03249.jpg
http://i135.photobucket.com/albums/q153/91blkstpsd/MY%20TRUCK/DSC03295.jpg