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Old 07-07-2008, 09:18 PM   #1
chevygunnar
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Question whats the cost
i have a 1992 chevy 1500 ext. cab 4x4 5.7l 350 i want to go from a stock automatic trans. to a manual tranny whats the hassel an how much do you think it would cost me?
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Old 07-08-2008, 12:58 PM   #2
NEUMANNZZ
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Re: whats the cost
If you can find a donor truck preferably a 4x4 manual transmission or its gonna be a big hassle bolting up the t-case to the transmission(which will require t-case adapter and output shaft). you will need 4x4 transmission(with bellhousing/shifter/boot), flywheel, clutch, clutch pedal and brake pedals. clutch master cylinder and slave cylinder. computer/chip for manual transmission and transmission wiring harness. Might also need the crossmember and driveshafts.
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Old 07-08-2008, 06:13 PM   #3
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Re: whats the cost
so my best bet would be to try a local junk yard?
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Old 07-22-2008, 12:09 PM   #4
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Re: whats the cost
yea go to the junkyard. its actually not that bad. i have a 4x4 5 speed now, and the pedal assembly for the clutch bolts to the firewall on its own. it doesnt have anything to do with the brake pedal assembly you just need to get the skinny brake pedal. if i were you id:

buy tranny from www.car-parts.com ($200-$800 depending on miles)
new slave cyl from napa- ($80)
new master cyl from napa- ($60)
pedal assembly and brake from www.car-parts.com ($100 at max)
then go to the local dealer and get the hydraulic line from the mater cylinder to slave cylinder maybe $50 bucks

the master cylinder comes with a new rod and bushing to connect the clutch pedal. ask me how i know? i just replaced everything in my system.

and not to forget, id probably put a new clutch in as well. clutch kit is $250
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Old 07-22-2008, 07:53 PM   #5
chevygunnar
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Re: whats the cost
thanks for the info. man not nearly as expensive as i thought it would be





92' Chevy 1500 ext. cab 4x4(exterior) 3'' BL black keystone beadlock wheels 33'' super sport radial ht's flowmaster 40's (interior) 7'' flip up jennsen headset 2 12'' kicker cvx's an spl 4/6's
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Old 07-22-2008, 07:59 PM   #6
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Re: whats the cost
just try to find one with low miles and make sure it has little to no play in the shifter. like put it in a gear. and try to wiggle the shifter. and if it feels loose dont buy it. my 3rd gear has the most play and its at 180k. but its still not too bad. some of the nv3500 had problems with the 1-2 sync so see how easy it goes into 2nd too. and make sure you put new slave and master cylinder on, new line and clutch. because that automatically eliminates any hydraulic problems and you dont want to be pullin it out replacing this stuff. i put a clutch in mine and figured the slave cylinder would be ok. yea it was ok for another 1000 miles. then i had to pull it again.
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Old 07-23-2008, 12:11 PM   #7
chevygunnar
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Re: whats the cost
alrighty man thanks how much did yours cost all together





92' Chevy 1500 ext. cab 4x4(exterior) 3'' BL black keystone beadlock wheels 33'' super sport radial ht's flowmaster 40's (interior) 7'' flip up jennsen headset 2 12'' kicker cvx's an spl 4/6's
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Old 07-23-2008, 08:45 PM   #8
loudpipes
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Re: whats the cost
i didnt swap mine in, its factory. but i just replaced the clutch and whole hydraulic system so thats how i knew how much everything cost. but im sure it can be done for a grand with a nice tranny
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Old 07-24-2008, 09:13 AM   #9
chevygunnar
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Re: whats the cost
thanks man for all the info





92' Chevy 1500 ext. cab 4x4(exterior) 3'' BL black keystone beadlock wheels 33'' super sport radial ht's flowmaster 40's (interior) 7'' flip up jennsen headset 2 12'' kicker cvx's an spl 4/6's
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Old 08-02-2008, 07:28 PM   #10
951500
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Re: whats the cost
Auto to Manual Tranny Swap 4X4 (How To with A few Picks) . This should be helpfull to you . And best would be a donar truck so you got everything

http://www.coloradok5.com/auto2manual.shtml
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